Static Equipment Maintenance

Static Equipment Maintenance

ALMUZAIN undertakes a wide range of static equipment maintenance services such as heat exchangers, Reactors, Heaters, boilers, columns, drum, storage tanks, vessels and various types of valves etc. during plant turnarounds and shutdowns in Oil & Gas Refineries and Petrochemical Industries.

ALMUZAIN’s focus is to ensure that the equipment operate efficiently, with minimal downtime and maintenance costs. This involves regular inspections, cleaning, and repairs as needed to prevent equipment failure, leaks, and other issues during operations.

To ensure time bound execution of plant shutdowns, our project team and planners work closely with end-users from the initial stages to ensure the most optimized schedules are achieved adding great value to our customer’s production downtime.

ALMUZAIN have very good track record of executing many shutdowns and Turnarounds successfully within the given time frame, with safety and quality.

Column

• Hydro Jetting Cleaning
• Vacuuming
• Chemical Cleaning
• Manual Cleaning
• Internals Replacement
• Tray Installation / Fitting
• Pall / Rasching Rings Washing & Cleaning
• Packing Replacement
• Strip Lining / Weld Build up
• Surface Treatment (APPC)
• Buffing of Weld Joints
• Misc. Fabrication / Repairs
• Sand Blasting / Painting
• Pneumatic Testing
• Bolt Torquing / Tensioning
• Hot Bolting / Online Torquing

Tank

• Specialized Hydro Jetting Cleaning
• Chemical Cleaning
• Vacuuming
• Internal Repairs
• Tank Bottom Plate Replacement
• Tanks CP System Replacement with improved design
• Water Fill Test / Hydro Test
• Internal / external Piping Replacement
• Sand Blasting / Painting
• Bolt Torquing / Tensioning

Furnace

• Mechanical Cleaning
• Furnace Tubes Replacement
• Internals Replacement / Repair
• Burners Replacement
• Tubes Pneumatic Testing
• Welding Fabrication
• Hotspot Repair / Patch Works
• Analyzer Installation (under OEM)
• Bolt Torquing / Tensioning

Heat Exchanger

• Hydro Jetting Cleaning
• Bundle Pulling (up to 80Tons Special configuration)
• Chemical Cleaning
• On Site Machining
• Flange Facing
• Flange Integrity
• Tubes Replacement
• Individual Tube Testing
• Tube Puncturing
• Internal Tube Cutting
• Pop-A-Plug Installation Removal
• Diaphragm Cutting Welding Repair
• Ferrule Replacement
• Hydro / Pneumatic Testing
• Test Rings Fabrication
• Tube Sheet Machining Front & Back
• Bolt Torquing / Tensioning
• Hot Bolting / Online Torquing

Valves & Pipes

• Pressure Safety Valves Replacement
• Control Valves Replacement
• Motor Operated Valves Replacement
• Mechanical Valves Replacement
• KUBOTA Valves Replacement
• Misc. Valves Replacement
• In Situ Machining gasket Faces
• Flange Serration
• Bolt Torquing / Tensioning
• Hot Bolting / Online Torquing

Pressure Vessels

• Fabrication of New Vessel (U-Stamp)
• Repair & Maintenance of PVs including R Stamp
• Nozzles Replacement
• Demisters Replacement
• Internal Hydro Jetting Cleaning
• Vacuuming
• Chemical Cleaning
• Hydro Test / Pneumatic Testing
• Buffing of Weld Joints
• Flange Facing
• Bolt Torquing / Tensioning
• Hot Bolting / Online Torquing

Flare & Chimney

• Ground Flare Repair & Maintenance
• Burner removal / Repair / Replacement
• Stacks Welding / Repair
• Removal & Installation of Chimney & Silencer
• Piping Replacement

Reactors / Vessels

• Catalyst Replacement for CATOFIN, EO/EG, CCR, HOFCC
• Resin Loading / Unloading
• Catalyst Skimming / Top up
• Internals / Mesh Replacement
• Distributor Cleaning
• Vacuuming / Cleaning
• Manual Cleaning
• Bolt Torquing / Tensioning
• Hot Bolting / Online Torquing